What is an Automation Engineer?
An automation engineer designs, develops and integrates technology that enables machines and manufacturing processes to operate automatically. In industrial manufacturing, automation engineers bring together robotics, machinery, electrical systems, software and controls to improve the way businesses produce their products.
However, their role involves much more than programming a robot.
An automation engineer must understand the manufacturing process, identify opportunities for improvement and develop a solution that works reliably on the factory floor. This can involve designing a robotic cell, programming a FANUC robot, integrating machinery, coordinating safety systems and commissioning a complete production system.
At Automated Solutions Australia (ASA), our automation engineers turn complex manufacturing challenges into practical robotic automation solutions.
As a specialist FANUC robot integrator, we combine engineering knowledge, robotic programming and application experience to help Australian manufacturers improve productivity, consistency and production efficiency.
Furthermore, our team’s experience extends beyond Australia. ASA has delivered automation projects internationally, bringing valuable global experience back to the manufacturing businesses we support.
So, what does an automation engineer actually do at ASA, and how can that expertise help your business compete in an increasingly automated world?
What Does an Automation Engineer do at ASA?
At ASA, automation engineering starts with understanding the customer’s manufacturing process.
Every factory has different equipment, production targets and operational challenges. Therefore, we don’t approach every project with the same solution. Instead, our engineers assess the application and develop a system around the customer’s requirements.
Our work can involve several important stages.
1. Understanding the Manufacturing Process
First, our engineers examine the task the manufacturer wants to automate.
Perhaps operators spend hours loading and unloading CNC machines. Alternatively, a business may need to improve welding consistency, automate paint finishing or reduce manual palletising.
We assess the existing process, production requirements, component characteristics and available factory space. We also consider cycle times, handling requirements and opportunities to improve the workflow.
This initial investigation helps us identify the right automation strategy before selecting the equipment.
2. Designing Robotic Automation Systems
Next, our engineers develop a concept for the complete automation system.
Depending on the application, the design may include a FANUC industrial robot, tooling, fixtures, conveyors, sensors, machine interfaces and safety equipment.
Each component must work together. Therefore, we consider the complete system rather than simply choosing a robot with the right reach and payload.
This approach helps us create bespoke automation solutions that fit the customer’s production environment.
3. Programming and Integrating FANUC Robots
Once we establish the system requirements, our team develops the robot programs and coordinates the equipment.
Our engineers program FANUC robots to perform tasks such as machine tending, welding, painting, material handling and palletising. They also integrate the robot with surrounding machinery and controls.
For example, a machine tending system must coordinate the robot’s movements with the CNC machine’s operating sequence. Likewise, a robotic welding system must follow the required path while working with the appropriate welding equipment and process controls.
Consequently, successful integration depends on understanding both the robot and the manufacturing process.
4. Commissioning and Supporting the System
Finally, our team commissions the automation system and verifies that it performs as intended.
We check the programmed movements, equipment interactions, operating sequences and safety functions. We also help customers prepare their teams to operate and maintain the system.
Importantly, our involvement doesn’t stop at installation. Ongoing technical support helps customers maintain their equipment and address operational issues as they arise.
From the initial concept through to commissioning and support, our automation engineers focus on delivering a complete working solution.
Meet the Expertise Behind ASA’s Automation Engineering
A successful industrial automation project rarely depends on one skill alone.
Instead, it requires several engineering disciplines to work together. At ASA, our team brings together control engineering, process engineering, mechanical and electrical design, robotic programming and project management.
Each discipline contributes a different perspective. Together, they help us develop integrated systems that meet real manufacturing requirements.
Control Engineers
Control engineers help coordinate the equipment within an automation system.
They work with industrial controls, PLCs, machine interfaces and operating sequences to ensure the robot and surrounding machinery communicate correctly.
As a result, the complete system can perform its tasks in the correct sequence and respond appropriately to operating conditions.
Process Engineers
Process engineers focus on how the manufacturing task should work.
They assess production requirements, cycle times, component handling and the steps required to achieve the desired result.
This expertise is particularly important when automating applications such as paint finishing, welding or machine tending, where the process itself directly influences product quality.
Mechanical and Electrical Designers
Mechanical designers develop the physical elements of an automation system, including fixtures, tooling arrangements and equipment layouts.
Meanwhile, electrical designers address the electrical infrastructure and control requirements.
By bringing these disciplines together early, we can develop a more coordinated design and reduce potential integration issues.
Robotic Programmers
Robotic programmers develop the movements and sequences that allow the robot to complete its assigned task.
They must consider reach, clearances, tooling, component geometry and interactions with other equipment.
Furthermore, effective programming can help reduce unnecessary movements and support the cycle times required by the manufacturing process.
The real strength of automation engineering comes from combining these skills. At ASA, we bring them together to create robotic systems designed around the customer’s needs.
Global Automation Expertise, Delivered to Australian Manufacturers
Industrial manufacturing operates on a global stage. Australian businesses compete with manufacturers that continually invest in new technology, improve production methods and develop more efficient processes.
Therefore, access to experienced automation engineering matters.
At ASA, our experience extends beyond Australian factory floors. Our company has delivered automation projects and commissioning services internationally, including work in countries such as Korea, India, China, Thailand, Singapore, Mexico, South Africa, Brazil, the United States and Canada.
This international experience gives our team exposure to different manufacturing environments, customer requirements and project challenges.
Moreover, it reinforces an important principle: successful automation must work in the customer’s actual production environment.
A system may look impressive in a design concept. However, it must also perform reliably once it enters production.
Our engineers consider practical requirements such as equipment integration, process consistency, operator interaction, maintenance and production targets. This application-focused approach helps us develop solutions that serve a genuine manufacturing purpose.
For Australian manufacturers, the benefit is access to a local integration partner with experience across international projects and industrial applications.
Explore our automation expertise throughout Australia to learn more about our engineering capabilities and international project experience.
Why FANUC Robotics Is Central to ASA’s Automation Engineering
At ASA, FANUC robotics sits at the centre of our industrial automation capability.
We specialise in integrating FANUC industrial robots and collaborative robots into complete automation systems. This focus allows our engineers to develop application-specific solutions using technology from an established global robotics manufacturer.
However, choosing a robot is only one part of the engineering process.
Our team must match the robot to the task, considering payload, reach, speed, repeatability, tooling and the operating environment.
For instance, a robot designed for machine tool tending has different requirements from one used for automated paint finishing. Similarly, palletising applications may require a different combination of payload, reach and end-of-arm tooling from a precision welding cell.
Therefore, we select the robotic solution according to the application.
Our engineers then integrate the robot with the necessary machinery, controls, tooling and safety systems. This creates a complete automation solution rather than leaving the customer to coordinate separate pieces of equipment.
Learn more about our FANUC robotic automation solutions and how we integrate industrial robotics into Australian manufacturing.
What Can an Automation Engineer Help Your Business Automate?
Automation engineers work across many industrial applications. At ASA, several core applications demonstrate how engineering expertise can improve manufacturing processes.
Automated Machine Loading and CNC Machine Tending
Machine tool tending allows a robot to load and unload parts from CNC machines and other production equipment.
Our engineers develop systems that coordinate robot movements with machine cycles, component fixtures and handling equipment.
As a result, manufacturers can reduce repetitive manual handling and explore longer production runs, including lights-out manufacturing where the complete system supports unattended operation.
Robotic Paint Finishing
Paint finishing requires consistent movements and carefully controlled application conditions.
An automation engineer must consider robot positioning, part geometry, spray equipment, process settings and the surrounding cell design.
When properly integrated, robotic paint systems can help manufacturers achieve repeatable application patterns and reduce variation associated with manual movements.
Robotic Welding
Robotic welding can help manufacturers automate repetitive weld paths and improve process repeatability.
Our engineers consider component positioning, fixtures, welding equipment, robot reach and the required weld sequence when developing a system.
Furthermore, a well-designed cell can support consistent production while reducing the amount of repetitive welding work operators perform directly.
Robotic Palletising
Palletising involves stacking products or packages into defined arrangements for storage, handling or dispatch.
An automation engineer must account for product weight, dimensions, gripping requirements, pallet patterns and production rates.
By integrating a FANUC robot with suitable tooling and material handling equipment, manufacturers can automate repetitive end-of-line tasks and improve workflow.
These applications demonstrate why engineering expertise matters. Although each task uses different equipment and processes, the objective remains the same: integrate the right technology to solve a real production challenge.
How Automation Engineering Helps Australian Manufacturers Compete
Australian manufacturers face pressure to manage costs, maintain quality and respond to changing customer demand.
At the same time, many businesses need to address repetitive manual tasks and make better use of their existing production equipment.
Automation engineering can help address these challenges in several ways.
First, it can improve productivity. By automating repetitive operations, businesses may increase throughput and reduce production bottlenecks.
Second, it can improve consistency. Properly programmed robots repeat established movements, helping manufacturers standardise suitable processes.
Third, it can support workplace safety. Automation can reduce the need for workers to perform certain hazardous or physically demanding tasks directly, although the complete system still requires appropriate risk assessment and safety controls.
Finally, it can support long-term competitiveness. A well-planned automation system can help businesses use equipment more effectively and respond to future production requirements.
Of course, results depend on the application, system design and operating conditions. Therefore, our engineers assess the requirements before recommending a solution.
At ASA, we focus on practical improvements that align with your manufacturing goals.
Why Choose ASA for Automation Engineering?
Choosing an automation partner is an important decision. The quality of the engineering and integration can influence how effectively a system performs throughout its working life.
At Automated Solutions Australia, we combine specialist FANUC robotics knowledge with multidisciplinary engineering expertise.
Our team works across concept development, system design, robot programming, integration, installation, commissioning and support. Consequently, we can consider the complete project rather than focusing on a single piece of equipment.
We also understand that every manufacturer has different requirements. That is why we develop solutions around the application, available space, production targets and wider manufacturing process.
With operations in Adelaide and Brooklyn, Victoria, ASA supports manufacturers throughout Australia and brings international project experience to its work.
Whether you want to automate one repetitive task or develop a more integrated production cell, we can help you investigate the available options.
Visit our industrial automation solutions page to learn more about how we support Australian manufacturers.
Frequently Asked Questions About Automation Engineers
What is an automation engineer?
An automation engineer designs, programs and integrates systems that automate industrial or manufacturing processes. The role can involve robotics, PLCs, machinery, electrical systems, software and safety equipment.
What does an automation engineer do at ASA?
At ASA, automation engineers help design and integrate FANUC robotic systems for Australian manufacturers. Their work can include application assessment, system design, robot programming, equipment integration, commissioning and technical support.
What qualifications does an automation engineer need?
Requirements vary by role. Automation engineers may have qualifications in electrical, mechatronic, mechanical, control or related engineering disciplines. Industrial robotics roles also benefit from practical experience with robot programming, PLCs, system integration and manufacturing processes.
How does an automation engineer work with FANUC robots?
An automation engineer selects suitable FANUC equipment, develops robot programs and integrates the robot with tooling, machinery, controls and safety systems. The aim is to create a complete system that performs the required manufacturing task reliably.
Can an automation engineer help a small manufacturer?
Yes. Automation can benefit manufacturers of different sizes. An engineer can assess a specific production challenge and determine whether a robotic solution is technically and commercially suitable.
Does ASA provide automation engineering services across Australia?
Yes. ASA operates from South Australia and Victoria and provides automation solutions to manufacturers throughout Australia. The company also has experience delivering projects internationally.
How do I know if my manufacturing process is suitable for automation?
Start by identifying tasks that involve repetitive handling, production bottlenecks, inconsistent results or demanding working conditions. An automation engineer can then assess the process, production requirements and potential benefits before recommending a solution.
Talk to ASA About Your Automation Project
An automation engineer does much more than program a robot. They bring together technology, engineering disciplines and manufacturing knowledge to create systems that solve real production challenges.
At Automated Solutions Australia, we apply that expertise to FANUC robotic integration for Australian manufacturers.
From machine tool tending and robotic welding to automated paint finishing and palletising, we develop solutions around the task, the factory and the customer’s production objectives.
Furthermore, our international project experience helps us bring a broad engineering perspective to the challenges facing Australian manufacturing.
Are you ready to explore what automation could achieve for your business?
Talk to ASA about your manufacturing process. Our team can help you identify opportunities, assess your requirements and explore a FANUC robotic solution designed around your goals.
Visit Automated Solutions Australia to start the conversation, or call 1800 762 687.
ASA — delivering tomorrow’s solutions, today.
