Arcmate

Arcmate: Revolutionising Welding with FANUC’s Robotics Technology

Industrial automation is transforming manufacturing operations across the globe. FANUC’s Arcmate series of robotic arms stands at the forefront of industrial robotic welding. Whether you’re in automotive, aerospace, or general manufacturing, Arcmate robots optimise welding processes, delivering unmatched precision, speed, and efficiency. In this post, we will explore the capabilities of Arcmate robots, dive into FANUC’s Arcmate series, and show how Automated Solutions Australia integrates these powerful robots to provide tailored automation solutions in Australia.

What is Arcmate?

Arcmate is a high-performance robotic series designed by FANUC for automated welding applications. This versatile and efficient robot series handles various welding processes, including MIG, TIG, and laser welding. With its lightweight yet durable structure, the Arcmate series robots perform tasks with high precision and repeatability, making them an ideal choice for industries looking to boost productivity and efficiency.

Equipped with FANUC’s renowned technology, Arcmate features advanced servo motors, precision drive systems, and a robust controller that ensures smooth operation. These robots perform welding tasks with high speed and accuracy, even in demanding environments. Therefore, by integrating Arcmate, companies can optimise their production lines, improve welding quality, and enhance worker safety.

Why Choose Arcmate for Welding?

FANUC’s Arcmate series brings several advantages to automated welding processes. Here are the key reasons manufacturers choose Arcmate robots for their operations:

Precision and Accuracy

Arcmate robots offer exceptional precision, a critical factor in welding. Consistency is essential, and Arcmate robots ensure each weld is uniform and free from imperfections. As a result, this precision leads to higher product quality and reduced material wastage.

High Payload Capacity

Arcmate robots are built to handle various payloads, making them suitable for welding large and small components.

Increased Speed and Efficiency

Time is money, and Arcmate robots complete welding tasks at unmatched speed. Their speed translates into shorter cycle times, higher throughput, and the ability to meet tight production deadlines. Consequently, businesses can enhance their overall efficiency and stay competitive in fast-paced markets.

Improved Worker Safety

Arcmate robots perform welding in hazardous environments, protecting human workers from exposure to extreme temperatures, sparks, and fumes. These robots operate autonomously, allowing workers to maintain a safe distance while the robots handle the welding. This leads to a safer workplace environment.

Seamless Integration into Production Lines

The Arcmate series easily integrates into existing production lines. These robots can be programmed and controlled with ease, allowing companies to automate their welding processes without overhauling their entire operation. Their adaptability makes them the ideal choice for manufacturers looking to optimise their workflows.

The FANUC Arcmate Series | A Closer Look

FANUC’s Arcmate series offers several models, each designed to meet specific industrial needs. Whether you need a compact solution for tight spaces or a heavy-duty robot for large components, FANUC provides models to suit every application. Let’s explore the different robots in the Arcmate series.

Arcmate 100iD

The Arcmate 100iD is one of the most popular models, known for its compact size and high-speed performance. Ideal for smaller workspaces, the Arcmate 100iD can carry a payload of up to 12 kg, making it perfect for a range of welding applications, from automotive parts to general manufacturing. This model is ideal when space is limited but performance must not be compromised.

Arcmate 120iC/12L

For more demanding applications, the Arcmate 120iC/12L offers an extended reach and higher payload capacity. With a 12 kg payload and 1,440 mm reach, the Arcmate 120iC/12L excels in industries like automotive and aerospace.

There are a total of 7 robots in the range. For the full range, click here. 

Integrating FANUC Arcmate Robots with Automated Solutions Australia

At Automated Solutions Australia, we specialise in delivering bespoke automation solutions that help businesses optimise their manufacturing processes. One of the core components of our service is the integration of FANUC robots, including the Arcmate series. With over 20 years of expertise in industrial automation, we’ve helped many companies streamline their welding operations with Arcmate robots. Here’s how we can help you:

Bespoke Integration

We recognise that each business has unique needs. That’s why we offer bespoke automation solutions that cater to your specific requirements. Whether you need a single Arcmate robot or a fully integrated robotic welding cell, we work closely with you to design a solution that fits your production line. Our team ensures seamless integration with your existing setup, allowing you to maximise efficiency without disruption.

Programming and Setup

Proper programming and setup are key to maximising the potential of your Arcmate robots. Our team at Automated Solutions Australia has the experience to program Arcmate robots for optimal performance. From initial setup to fine-tuning, we ensure your robots perform welding tasks efficiently, accurately, and without interruption. Additionally, we focus on reducing setup time and enhancing flexibility for future production needs.

Ongoing Support and Maintenance

At Automated Solutions Australia, we provide ongoing support and maintenance services to ensure your robots continue operating at peak performance. We offer regular maintenance checks, troubleshooting, and software updates to keep your operations running smoothly. This ongoing support helps businesses maintain productivity without worrying about downtime.

Benefits of Integrating Arcmate Robots at Automated Solutions Australia

Integrating Arcmate robots into your business provides numerous benefits. From enhancing productivity to improving worker safety, Arcmate robots bring tangible improvements to your operations. Let’s look at the key advantages:

Enhanced Productivity

Arcmate robots increase productivity by completing welding tasks faster than humans. Their high-speed performance leads to shorter cycle times and higher throughput, enabling businesses to meet tight production deadlines and boost overall output. As a result, you can maximise your operational efficiency and meet your customer demands.

Cost Savings

Automating your welding processes with Arcmate robots helps reduce labour costs, minimise material wastage, and eliminate errors. Over time, these savings result in a strong return on investment and a more cost-effective production process. In addition, the robots’ reliability reduces repair costs and the need for frequent replacements.

Improved Quality and Consistency

Arcmate robots ensure consistent, high-quality welds, reducing defects and improving product quality. Moreover, with Arcmate, businesses achieve a higher standard of weld quality, enhancing their reputation and ensuring product durability.

Safer Work Environment

By handling dangerous welding tasks, Arcmate robots reduce the risk of worker injuries from exposure to high temperatures, fumes, and sparks. With robots managing hazardous processes, companies can create a safer work environment for their employees. This focus on safety ultimately helps improve overall workplace morale.

The Future of Welding with Arcmate Robots

The Arcmate series from FANUC is revolutionising automated welding, offering unparalleled precision, speed, and efficiency. At Automated Solutions Australia, we proudly integrate these cutting-edge robots into your manufacturing processes, providing bespoke automation solutions that enhance productivity and improve worker safety. With over 20 years of expertise in industrial automation, we help businesses achieve optimal performance with Arcmate robots.

If you want to revolutionise your welding operations and take your manufacturing processes to the next level, the Arcmate series is the solution you need. Contact Automated Solutions Australia today to discover how we can help you integrate FANUC’s Arcmate series into your operations. We are here to support you every step of the way in delivering tomorrow’s solutions, today.